From craftsmanship to precision
In a traditional distillery, centuries of craftsmanship met the challenges of modern production. Rising energy costs, stricter environmental regulations, and increasing demand for consistency made reliable flow measurement more critical than ever.
The plant’s old instruments were no longer up to the task — readings were unstable, maintenance was time-consuming, and process data lacked accuracy.
To continue growing, the distillery needed to upgrade its flow monitoring system without interrupting production or compromising its product quality.
The challenge
The project came with multiple technical and operational challenges:
- Old pipework incompatible with standard flow sensors
- Aggressive process media such as alcohol and cleaning agents
- High wastewater treatment costs
- Limited shutdown time for installation and calibration
The distillery looked for a measurement partner who could deliver both the right technology and strong engineering support — a solution that combined technical precision with practical field experience.
Our approach together with our partner
Engineers worked closely with the customer to analyze the entire process. From alcohol distillation to wastewater handling. Together we designed a complete flow measurement system that could withstand chemical stress, fit existing pipelines, and provide reliable real-time data. From system configuration to final calibration, it was all completed within two weeks and without production downtime.
Electromagnetic flowmeter
At the heart of the solution: the MFE600E electromagnetic flowmeter, chosen for its robust design and accuracy in conductive liquids. With no moving parts, and which is maintenance-free and long-lasting.
Key advantages
- PTFE lining and tantalum electrodes for corrosion resistance
- High accuracy (±0.2%), even with fluctuating flow conditions
- No moving parts — maintenance-free and long-lasting
- Compact housing ideal for retrofitting existing pipes
- Integrated temperature and pressure compensation for consistent performance
Results
The upgrade resulted in continuous, stable, and precise flow measurement. Operators now have real-time insight into flow behavior, allowing faster adjustments and better resource management. It transformed the distillery’s process control:
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Reduced wastewater volumesand treatment costs
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Improved process efficiencyand consistent product quality
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Simplified maintenancewith non-contact measurement
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Seamless integrationwith existing control systems
Long term stability
Beyond providing instrumentation, we tried to help our client with consultation and our |expertise. By combining engineering know-how with product customization, together with the customer feedback, the team ensured the sensors were perfectly matched to the process conditions.
We tried to help our partner with:
- Personalized technical support during setup and training
- Calibration and documentation tailored to process requirements
- Long-term reliability through material and design optimization
A smarter, more sustainable process
The MFE600E solution didn’t just modernize the distillery. It made it more sustainable. Acurate data now helps our client to optimize water usage, reduce chemical waste, and improve energy efficiency.
The beautiful distillery turned a technical upgrade into a strategic improvement for both performance and sustainability.
Looking to modernize your flow measurement process?
Contact me to design a solution that fits your process, improves accuracy, and reduces downtime.
Sensors for this project
MFE600E Electromagnetic flowmeter
- Unaffected by fluid properties
- No pressure loss
- Dual Measurement
- High Sensitivity
MDM7000-GP/AP Smart pressure transmitter
- Accuracy up to 0.075%FS
- Long-term stability: ±0.1% SPAN/5 years
- High voltage overload protection, strong anti-interference ability
MDM7000-DP Smart differential pressure transmitter
- High accuracy and stability (delivers up to ±0.05% URL accuracy with long-term stability of ±0.2% span over 10 years)
- Robust environmental performance. Operates in extreme conditions with IP67 protection, -50°C to +85°C temperature range
- Versatile and certified design. Supports HART and optional Bluetooth communication