1. Althen Sensors
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  3. Linear position sensors
  4. Intrinsically safe position sensors
  5. G138 Mid-Stroke Slim-Line Linear Position Sensor

G138 Mid-Stroke Slim-Line Linear Position Sensor

EX-certified, compact linear sensor for hazardous gas and vapour zones.


Key features

  • Certified for Class I, Zone 0 / Division 1 (EX ia)
  • Compact 19 mm stainless steel housing
  • Inductive, non-contact technology (wear-free)
  • Calibrated stroke from 51 to 100 mm
  • 0.5–4.5 V ratiometric output (EX08 electronics)
  • Environmental protection up to IP67
  • Multiple mounting and plunger options

Performance highlights

The G138 is an intrinsically safe, mid-stroke linear position sensor developed for hazardous gas and vapour zones (e.g. Zone 0 / Div 1). With a slim 19 mm stainless steel body, this sensor is ideal for tight-space applications requiring precise displacement feedback between 51 and 100 mm. It is powered by EX08 electronics and delivers a ratiometric analogue output (0.5–4.5 V) calibrated to customer-defined stroke length.

Usage conditions

Designed for harsh industrial environments, the G138 offers wear-free inductive measurement, high linearity (≤ ±0.25% FSO), and full EMC compliance (EN 61000-6-2 / -6-3). The unit operates in a wide temperature range (-40°C to +80°C), is sealed to IP67, and is rated for shock (40 g) and vibration (10 g).

Applications:

  • Valve feedback in ATEX-certified plants
  • Intrinsically safe motion tracking in automation
  • Test equipment in petrochemical industry
  • Compact EX-rated actuator control
  • OEM machinery in explosive zones

Why choose the G138?

The sensor provides outstanding mechanical flexibility, with options such as:

  • Spring-loaded plungers with dome end
  • Captive or free plungers
  • Magnetic tips or M5 rod eye fittings
  • Mounting via body clamps or stainless steel flange
    Available with axial or radial cable glands or connectors, the G138 is custom-configurable to meet OEM integration needs.

Do you need this sensor for your next project?

Request a no-obligation quote or send us your contact details for a free, no-obligation consultation. Our sales engineers will then contact you within a maximum of 1 to 2 working days.

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Not exactly what you are looking for? We offer standard sensors, but can also help you with sensors adapted for you or a fully customised measurement solution. Contact us for advice or pricing.

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Technical Specifications

Specification Value
Calibrated stroke 51–100 mm (custom-defined)
Linearity ≤ ±0.25% FSO (@ 20°C), optional ≤ ±0.1%
Output signal 0.5–4.5 V ratiometric (EX08)
Resolution Infinite
Frequency response >10 kHz (-3 dB)
Noise <0.02% FSO
Supply voltage 5 V (4.5–5.5 V), 10 mA nominal
Load resistance ≥5 kΩ
EMC compliance EN 61000-6-2 / -6-3
Operating temperature -40°C to +80°C
Storage temperature -40°C to +125°C
Shock resistance 40 g (IEC 68-2-29)
Vibration 10 g (IEC 68-2-6)
Intrinsic safety classification Class I, Zone 0, Div 1, EX ia IIC T4 Ga
Sealing IP67
MTBF 350,000 hrs @ 40°C
Housing material Stainless steel (316)
Mounting Body clamps or flange with 25 mm PCD
Plunger options M4 thread, M5 rod eye, dome tip, spring, magnetic tip

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