1. Althen Sensors
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  5. M100 Intrinsically safe cylinder linear position sensor

M100 Intrinsically safe cylinder linear position sensor

Compact and rugged linear position sensor for use in hazardous mining environments. Provides reliable and accurate feedback in harsh conditions.


Key features

  • Certified for mining, gas and dust zones (Ex I/II M1/GD)
  • Stroke range factory-set from 5 mm to 800 mm
  • Sealed to IP67, withstands 350 bar pressure
  • Non-contact inductive technology, no wear
  • Infinite resolution, high accuracy and repeatability
  • Suitable for hydraulic or pneumatic cylinder feedback

Performance highlights

The M100 delivers a linear output proportional to travel, using proven non-contact inductive technology. The sensor is intrinsically safe for hazardous areas, approved for use in gas, vapor, and dust atmospheres, including underground mining zones. With excellent stability, repeatability and minimal noise (<0.02% FSO), the M100 ensures precise position feedback over a wide temperature range (-40 °C to +80 °C).

Usage conditions

Engineered for durability, the M100 features a stainless steel body and an inert fluoropolymer-sheathed probe. Environmental sealing to IP67 makes it resistant to water and dust, while it can withstand pressures up to 350 bar. It is ideal for OEM applications requiring compact integration into cylinders, with flexible electrical and mechanical connection options.

Possible applications

  • Hydraulic and pneumatic cylinder feedback
  • Underground mining equipment
  • ATEX/IECEx/UKEX hazardous area applications
  • Mobile construction or drilling systems
  • Process control in gas and dust-prone environments

Advantages of choosing this product

This sensor is custom-calibrated for any stroke between 0–800 mm and is ready to install in demanding OEM systems. It offers infinite resolution, fast frequency response (>10 kHz), and tight linearity. Designed with minimal maintenance needs and no mechanical wear, the M100 provides long-term reliability even in harsh conditions.

Other important features

  • Output: 0.5–4.5 V ratiometric
  • Signal stability over long cable runs with 5-wire mode
  • Optional galvanic isolation amplifier (X005) available
  • High EMC immunity (EN 61000-6-2 / -6-3 compliant)
  • Compatible with a wide range of mounting threads and flanges

Do you need this sensor for your next project?

Request a no-obligation quote or send us your contact details for a free, no-obligation consultation. Our sales engineers will then contact you within a maximum of 1 to 2 working days.

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Technical Specifications

Specification Value
Body diameter 35 mm
Body length (to seal face) 43 mm
Probe length Calibrated travel + 58 mm
Target tube length Calibrated travel + 30 mm
Stroke range 0–5 mm to 0–800 mm (factory set)
Independent linearity ≤ ±0.25% FSO @ 20°C (≤450 mm), ≤ ±0.5% (>450 mm)
Temperature coefficient < ±0.01%/°C Gain, < ±0.01%FS/°C Offset
Frequency response > 10 kHz (-3 dB)
Resolution Infinite
Noise < 0.02% FSO
Output 0.5–4.5 V ratiometric (Supply: +5V ±0.5V)
Supply current 10–12 mA nominal
Intrinsic safety certification Ex I/II M1/GD (Ex ia IIC T4 Ga / IIIC T135°C Da / I Ma)
Operating temperature -40°C to +80°C
Storage temperature -40°C to +125°C
Hydraulic pressure 350 bar
Sealing IP67
EMC performance EN 61000-6-2, EN 61000-6-3
Mounting threads M20x1.5, 3/4”-16 UNF, M18x1.5
Target tube OD 9.45 mm (Stainless Steel 316)
Max cable length 1000 m (see wiring guidelines for 3-/5-wire modes)
Compatible amplifier X005 (recommended for IS compliance)

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