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Indicators with bus interfaces for industrial weighing systems
Indicators with bus interfaces combine weight display with the digital signal processing and communication capabilities of modern weighing systems. The devices acquire signals from connected load cells, process the measurement values and clearly display weight, status and process information via LED or LCD displays. At the same time, weighing data can be transmitted via serial interfaces or industrial bus systems to PLCs, PCs, printers or higher-level control systems.
This makes weighing indicators particularly suitable for industrial applications where weight values need not only to be displayed but also directly processed for control, monitoring or dosing tasks. Depending on the model, RS232 and RS485 as well as bus interfaces such as Profibus DP, DeviceNet, CANopen, Profinet IO, EtherNet/IP, Ethernet TCP/IP or Modbus/TCP are available.
For different installation and environmental conditions, Althen offers compact panel-mount indicators as well as robust desktop, wall-mounted and stand-alone units. Versions with protected plastic or stainless-steel housings are also suitable for use in wet, dusty or hygienically demanding production environments.
Flexible solutions for weighing, control and connectivity
Althen indicators with bus interfaces combine precise weight measurement with user-friendly operation and flexible communication. Depending on the application, different display sizes, housing versions, protection ratings, inputs and outputs, and communication interfaces are available.
In addition to displaying weight, the devices can – depending on the model – perform additional functions such as limit monitoring, relay control, calibration, linearization or dosing. OIML-approved versions are also available for applications subject to legal requirements for weighing technology.
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Flexible communication with control and automation systemsSerial interfaces and various fieldbus options enable direct integration of the weighing indicator into PLCs, industrial PCs and existing automation networks.
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Suitable designs for different industrial environmentsFrom compact panel-mount devices to protected IP67, IP68 or stainless-steel versions, solutions are available for different installation and environmental conditions.
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More than just displaying weightDepending on the version, the devices can also perform signal processing, limit monitoring, relay control, calibration or more complex weighing and dosing functions.
What to consider when selecting an indicator with bus interface
1. Define the weighing task and required functions
The first step is to determine which task the indicator needs to perform. A simple weight display has different requirements from applications involving dosing, filling, discharge, recipe management or automated process control.
2. Select the appropriate bus interface
The indicator should connect to the existing automation system without unnecessary integration effort. Depending on the model, interfaces such as RS232, RS485, Modbus RTU, Profibus DP, CANopen, DeviceNet, Profinet IO, EtherNet/IP, Ethernet TCP/IP or Modbus/TCP are available.
3. Consider the number and type of load cells
Check how many load cells will be connected to the indicator and which electrical characteristics they have. The supply voltage and input sensitivity must also match the weighing system.
4. Check OIML requirements
For legal-for-trade or legally regulated weighing applications, the appropriate approval is essential. Depending on the device, OIML-compliant versions are available. The specific approval should always be verified for the selected model and intended application.
5. Select the display and operation to suit the application
LED displays provide excellent readability of weight values, while graphical LCD displays can show additional information and more complex user interfaces. Digit height, backlighting, keypad design and signalling LEDs should also be considered during selection.
6. Consider the protection rating and housing
For installation in a protected control cabinet, a panel-mount indicator is often sufficient. Wet, dusty or regularly cleaned environments require robust housings with a higher IP protection rating. Stainless-steel versions are also available for hygienically demanding applications.
7. Define inputs and outputs for process control
Logic inputs and relay outputs can be used, for example, to control limit values, valves, signal lights or other process components. In automated weighing and dosing processes, the required number and functionality of these inputs and outputs should be considered at an early stage.
8. Consider calibration and commissioning
Many devices allow theoretical calibration directly via the operating keys. Depending on the model, real calibration with multi-point linearization is also possible. This makes it easier to adapt the weighing system to the specific application.
Our technical expert team will be happy to support you in selecting the right weighing indicator, interfaces and functions for your weighing system. Go to the contact form
Typical applications of indicators with bus interfaces
Digital weighing indicators with bus interfaces are used wherever weight data must be displayed reliably and simultaneously transmitted to industrial control and automation systems.
Typical applications include:
- Industrial weighing systems and platform scales
- Tank, vessel and silo weighing
- Dosing, filling and discharge processes
- Filling and packaging systems
- Process monitoring and plant control
- Production and material flow control
- Food and packaging industry
- Hygienic weighing and dosing applications
- Mechanical and plant engineering
- Automated production systems
Thanks to different designs, protection ratings and communication interfaces, the weighing indicators can be flexibly adapted to the specific measurement and automation task.
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Frequently asked questions about Indicators with bus interfaces (OIML)
Answers to the most important technical Questions
What is a weight indicator with a bus interface?
A weight indicator with a bus interface acquires and processes the signal from connected load cells, displays the calculated weight value and can simultaneously transmit the data digitally to a PLC, PC or other automation system. This combines weight indication, signal processing and industrial communication in a single device.
Which bus interfaces are available?
Depending on the model, serial interfaces such as RS232 and RS485 are available, as well as industrial communication systems including PROFIBUS DP, DeviceNet, CANopen, PROFINET IO, EtherNet/IP, Ethernet TCP/IP and Modbus TCP. RS485 also commonly supports Modbus RTU or the Laumas ASCII protocol.
What does OIML mean for a weight indicator?
OIML stands for the International Organization of Legal Metrology. The organisation defines international requirements for measuring instruments that are relevant, for example, to weighing applications subject to legal metrology requirements. The required OIML approval depends on the specific weighing application and device. Some indicators in the Althen portfolio, for example, have approvals according to OIML R76 or OIML R61.
Can multiple weight indicators be connected via RS485?
Depending on the device, multiple units can be connected to a PLC or PC via RS485. For various indicators in the Althen portfolio, up to 32 devices can be connected directly, or up to 99 devices when using a line repeater.
Which protection ratings are available for industrial applications?
Available protection ratings depend on the housing design. The portfolio ranges from indicators for protected panel installation to robust IP67 and IP68 enclosures. For particularly demanding or hygienic applications, stainless-steel versions with a high protection rating are also available.
Can weight indicators be connected directly to a PLC?
Yes. The available serial and industrial bus interfaces are designed for direct integration into control systems. Depending on the PLC and communication standard used, the weight indicator can be integrated into the machine or process control system via RS485, PROFIBUS, PROFINET, EtherNet/IP or Modbus, for example.
Can weight indicators also be used for dosing applications?
Yes, depending on the model. In addition to displaying weight, some weight indicators offer logic inputs, relay outputs and dedicated functions for filling, discharge or dosing processes. Certain versions also support multi-product dosing and the storage of different recipes.
Which weight indicator is suitable for wet or hygienic production areas?
For wet or hygienic production areas, particular attention should be paid to the housing material and protection rating. In addition to protected plastic enclosures, Althen also offers stainless steel weight indicators. For applications with demanding hygiene requirements, a specially designed weight indicator with 3-A SSI approval and a protected stainless steel front is available, for example.