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Differential pressure sensors
These pressure sensors (pressure transducers or pressure transmitters) measure the difference in pressure between two points within a system, providing a direct indicator of flow rate, level, or other variables dependent on pressure variance. These sensors are pivotal for applications requiring precise monitoring of pressure gradients, such as in filter condition monitoring, fan and blower pressure, and fluid dynamics in piping systems. By detecting subtle changes in pressure, differential pressure sensors help maintain system efficiency, enhance safety by detecting leaks or blockages, and contribute to energy conservation by optimizing process operations. These sensors are integrated in advanced technologies to deliver reliable and actionable data, critical for automating and refining modern industrial processes.measure the difference in pressure between two points within a system, providing a direct indicator of flow rate, level, or other variables dependent on pressure variance. These sensors are pivotal for applications requiring precise monitoring of pressure gradients, such as in filter condition monitoring, fan and blower pressure, and fluid dynamics in piping systems. By detecting subtle changes in pressure, differential pressure sensors help maintain system efficiency, enhance safety by detecting leaks or blockages, and contribute to energy conservation by optimizing process operations. We integrate advanced technologies to deliver reliable and actionable data, critical for automating and refining modern industrial processes.
Solutions for industrial and commercial applications
Our Differential pressure sensors are engineered to meet the diverse needs of industrial and commercial applications. With options for various pressure ranges, materials, and output types, these sensors can be tailored to fit specific requirements, whether for low-pressure environments or high-pressure systems. Easy to install and integrate, the pressure transmitters and transducers provide reliable data that supports efficient system operation and helps prevent issues related to pressure imbalances, ensuring your processes run smoothly and effectively.
Some things to consider selecting the right differential pressure sensor
- Ensure range coverage: Choose a sensor that accurately measures the full pressure differential in your application, with protection against overpressure.
- Prioritize accuracy: Select a sensor with the required accuracy and resolution for precise monitoring, especially in critical applications like flow measurement and filtration.
- Match materials to media: Ensure the sensor's materials are compatible with the fluids or gases it will encounter, particularly if corrosive.
- Environmental suitability: Opt for sensors that can handle the operating environment, including temperature variations and exposure to chemicals, with temperature compensation if needed.
- Choose the right output: Select a sensor with the appropriate analog or digital output that integrates smoothly with your system.
- Installation fit: Ensure the sensor’s size, shape, and mounting options suit your setup for easy integration.
- Consider power needs: For energy-sensitive applications, select sensors with low power consumption.
By considering these key points, you can choose the best differential pressure sensor for reliable, precise performance in your application.
Naturally, you can always contact our team of technical experts, who always want to help you find the right differential sensor solution for your project or application.
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Frequently asked questions about Differential pressure sensors
Answers to the most important technical questions
Are there miniature differential pressure transducers?
An example of a very small differential pressure transducer is the mp2.40 from Sensorade. It is particularly suitable for air as the medium and for aerodynamics applications. However, differential pressure transducers require two pressure connections by design and are therefore usually larger than a single miniature pressure transducer.
For applications with very limited installation space, it should therefore be checked whether a compact differential pressure transducer is sufficient or whether a customer-specific solution with miniature pressure sensors is required. Althen supports you in selecting the right design for your measurement task.
For which system pressures or line pressures are differential pressure transducers available?
Differential pressure transducers from Althen are available for different system pressures or static line pressures, depending on the model. For small differential pressures in gases, sensors in the mbar range are available. For wet/wet applications with liquids or gases, versions for significantly higher system pressures are available.
Depending on the series, static line pressures from approximately 100 bar to 600 bar are possible. Some models are designed for working pressure ratings of 160 bar, 250 bar or 400 bar. The available differential pressure measuring ranges vary by sensor and extend from very small mbar ranges to several hundred bar.
When selecting a sensor, engineers should consider not only the differential pressure range, but also the maximum line pressure, possible one-sided overload, medium, temperature, process connection and output signal. Althen supports you in selecting a differential pressure transducer that safely covers both the measuring range and the system pressure.
For which measuring ranges are differential pressure transducers available?
Differential pressure transducers from Althen are available for very small to very high differential pressure ranges, depending on the model. For fine pressure differences in gases, versions in the mbar range are available, starting from around 0.1 mbar. For industrial wet/wet applications with liquids or gases, sensors with measuring ranges from approximately 35 mbar up to several hundred bar are available.
Depending on the series, the available differential pressure measuring ranges extend approximately from 0.1 mbar to 500 bar. This makes the sensors suitable for applications such as filter monitoring, air and gas flow measurement or cleanroom technology, as well as hydraulic, process and test bench applications.
The right measuring range depends on the medium, static system pressure, possible overloads, required accuracy, process connection and desired output signal. Althen supports you in selecting the right differential pressure transducer for your application.